Spun in the Family
Subscribe Now!How wool and color have shaped the work in a Nebraska mill for decades.
Inside the buzzing Brown Sheep Company mill in Mitchell, skeins of wool line the walls in a rippling tapestry: blueberry pie, prairie fire, lotus pink, spicy mustard and every hue of home and hearth. The scent of lanolin and dye hangs in the air. A fine mist hovers in the cavernous warehouse, softening the dry North Platte River Valley air. Carding machines hum steadily as fibers twist and wind into tight coils. Here, amid the clang of spindles and the familiar hum, clink, whirr of looms, a rainbow is spun every day.
For the Wells family, that machinery music is a familiar refrain. They have been at it for 45 years. Third-generation owners Andrew and Brittany Wells walk the mill floor, trading updates with longtime employees, checking dye lots and pausing to admire a dried batch of lime green Burly Spun, Andrew’s favorite since childhood.
“He told us on the tour that his favorite yarn color was, and still is, lime green,” Brittany said. She met Andrew during a mill tour in 2015. “I never forgot that.”
Brown Sheep Company still sits on the same land where the story began more than a century ago. Edwin Brown, who went by E.W., first purchased acreage along the North Platte River to raise sheep in its pastures. His son, Harlan, continued the work until the mid-1970s. Then lamb markets dipped, and the family farm faced an uncertain future.
Rather than sell, Harlan took a gamble. He purchased a truckload of used spinning equipment with no instruction manuals and set out to learn the wool business on his own. On July 4, 1980, “Farmer Brown” spun his first ball of yarn – Independence Day indeed.
At the time, few believed a yarn mill could thrive in western Nebraska, hundreds of miles from major shipping hubs. But Harlan’s self-taught determination and rural resourcefulness became the thread of the company’s identity. He carried over the original name of his sheep farm to the new business.
“That’s just how we do things in Nebraska,” Harlan’s daughter, Peggy Jo, said. “We find a way.”
By the late 1990s, Peggy Jo and her husband, Robert Wells, joined the company. They modernized operations and equipment while continuing to run limited production on machinery sized for small dye lots. Robert developed an eco-friendly water recycling system that recaptures and reuses more than half the mill’s wastewater. The process is crucial in a drought-prone area without municipal treatment facilities nearby.
The Wells also upgraded spinning frames and expanded product lines to include everything from lofty wool roving to fingering-weight blends used by knitters and weavers across the country. Although there are no brown sheep to be found on the family’s rolling hills, the Wells source from family ranches in Colorado and Wyoming that raise soft, high-quality fiber from Corriedale, Rambouillet and Columbian sheep.
Today, the company handles about 2,500 pounds of raw wool each month. That volume eventually turns into 10,000 skeins, or enough yarn to make roughly 1,000 sweaters. Once the wool arrives in Mitchell, it is scoured, carded, dyed and spun into more than 1,000 colorways, a painter’s palette rendered in fiber.
On the floor, steam billows above jewel-toned dye vats. Neutral, natural shades in particular have become a standout, outselling other colors year after year. Workers lower hanks of undyed wool into the swirling color bath, timing each batch for consistency. The water is filtered and cooled, then runs back through the system for reuse. Nearby, a technician tests color against sample cards to ensure shades like Warm Caramel match previous runs exactly. A sweater finished months later must match its first skein, stitch for stitch.
For crafters, Brown Sheep is a household name. The mill’s best-known lines, including Lamb’s Pride, Nature Spun and Cotton Fleece, are staples for knitters and crocheters who speak the language of plies and gauges. Handweavers rely on the even spin and rich tones for blankets and tapestries.
The mill’s small outlet store on County Road 16 sits catty-corner to the Wells family home, drawing visitors from across the plains. Inside, retirees browse seconds and young makers clutch color cards as they search for a match amid a thousand hues. Many linger, soft skeins squeezed in their palms.
Customers often comment on the yarn’s breathability, resilience, vibrancy and warmth, but just as often on the time staff members take to help them navigate colors, weights and projects.
Among Brown Sheep’s earliest loyal customers were traditional Diné (Navajo) weavers in the Southwest. To this day, they still order thousands of pounds of Nebraska yarn.
The company’s yarn also ships worldwide and is stocked in independent shops from coast to coast. From those threads come sweaters, scarves and stories that stretch far beyond the region, even to the 2014 Winter Olympics, where Ralph Lauren used Brown Sheep yarn in U.S. team designs.
Forty years later, the Wells family marks its third generation in the mill and fifth generation on the land. Peggy Jo and Robert’s son Andrew, who once declared at age 6 that he would “just skip school and go right into business,” returned to the family trade after college in 2015. He met Brittany while leading mill tours. Together, they help guide the company into the future while honoring its roots.
Running a yarn mill in western Nebraska is not without challenges. Shipping raw wool in and finished skeins out takes coordination. Winter storms can snarl freight lines. Droughts strain water resources.
The family adapts to each situation with grace, just as Farmer Brown once did a century prior. Mistakes during the dyeing or spinning process either create new, unexpected products or fill the shelves of the outlet’s “seconds” store.
Recently, a machine operator error resulted in 1,000 pounds of yarn spun in the wrong thickness. The Wells family instead crafted a new, extra-heavy yarn – perfect for winter – by twisting the erroneous strands together into a unique product.
“These fields used to feed my great- grandfather’s sheep. Now they nurture our business in a different way,” Peggy Jo said.
Through the years, she has learned that, perhaps, family is the strongest fiber of all. “It’s as good as it gets when your children and grandchildren live across the drive from your office,” she said.
She and Robert now watch with pride as Andrew and Brittany raise their sons, Walter and Lester, the fourth generation. Andrew and Brittany oversee dye schedules and production runs as the factory carries on day-to-day.
Threads pass from hand to hand, generation to generation, as the family business continues much as it always has. The mill hums on.
All the best from central Connecticut!
Peggy R.
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